Thursday, 2 October 2014

Pre-fire Cruiser form progress


Material gathering took a different tack this time around. Rather than the 18', 18" wide clear old growth pine we bought for stripping the form, the stations began with repurposed plywood. Kijiji provided a seller with 25"x36" , 3/4" ply sheets for $1 each. $20 for enough and some left over is a great deal, and as its older ply the veneers are actually nice and tight, with few voids. Things really were better in the old days! Well, at least the trees were bigger.... Apparently they had been headboards at a women's shelter, hence the varnish on one side. Having served a noble cause, seems a fitting end they become our form. 
Here they are roughed out. 



Paired up since the canoe is of course symmetrical - single centre station. 


Lots and lots of scrap.



More scrap


Sanded and faired, almost done


Full set, next to reduce them since the lines are taken on the outside of the boat. Need to remove material for canvas, planking, ribs, metal on form, and sheathing (strips) on the form. Close to 1.5" all together 



All the scrap from 15 stations. Burn baby burn.



Keep that dust down. Essential equipment.....


One other essential. Dont know why the photo flipped, try to fix it later. 


Next up, backbone and mounting  and ends, before stripping and metal bands. 
Also need to build stem form.
Stay tuned....



LVL for backbone, nice and straight and rigid, no need to make a box beam.


Getting anxious!


Lots of tumblehome evident in the early designs. 


Reduction lines for form and boat material


More cutting and sanding before mounting and stripping. 
Stems and stem forms next

Back to our lines for the bow section ahead of station #3. 


Our repurposed plywood fell short of our needs by 1.5" overall and 1" in height. Off to the store tomorrow to buy a half sheet of 3/4" ply.  Once its cut out, it will be reduced for the canvas , planking along the flat surface,  and stem thickness. 

Better fit


GIS or good one side, nice to draw on and generally better quality, even if its for building houses and not boats....


Sheet will produce both ends, and one side of stem form


Ends cut and screwed together waiting to be sanded


One half of stem form, to be reduced and cleats added. 

Work on the cruiser form was halted for work on a concrete form. Long story short the adjoining property had been renovated prior to ours and the neighbours purchase and the grade altered to dump rain and melt water on our property. 


No more water in the garage in spring, a sidewalk is next and along with the retaining wall will divert water to the front of the property where it should go. 


A different kind of form...


Weapon of choice.


Woodworking tools gave way to landscaping tools. 
Just the sidewalk pour is left, then back to the form!
 A new Cruiser for spring/summer!!!


Outside work is done, just in time for the snow that keeps trying to accumulate. Back inside, first step is to cleat the LVL in preparation for stations. Rob is always willing to lend the third hand and sometimes even brings donuts. 



Ready for stations



Starting at the centre and working out, truing and checking. 


End of a great day's progress. Trued, fit and stood off. 


Just waiting for ends. 


Trued up, a spool of dacron bow string provides a good reference line. 


Clamped and predrilled once set. 


Squared and blocked off. 


First end on. 


Next is trim LVL end so gunwale backers will clear, and set the end cleats after the backers are pre bent. 


Sweet shape! Looks like we got the lofting right. 



Next up is the other end.


Another long view. 


When both ends are on and gunwale backer set, stations need to be doubled and ready for stripping before steel clench bands can go on. 
Its coming along!!

Bracing all in place, and form is rigid. 


Next is covering it with strips of pine, fairing and steel bands. Gunwhale backers to go on after bending as well. 


While rearranging the workshop to get at wood and make space, the cruiser did some time outside. 


Always enjoy its shape, and it will be used as a reference more as we get closer to completion on the form and closer to building.



Big old pine for strips, full length and selecting knot free stock will make fairing easier.




Lots of clear stock in these boards, relatively few and small knots

 

At 18' long and 18" wide you dont get this at the big box stores!



Full length strips millled.


ready to go on after doublers


Bracing done, next is stripping and fairing, then metal bands.


Before stripping the hull, the plywood stations need to be doubled with solid wood to give the screws something to bite into. Edge grain plywood will just split and screws will pull out as strips are drawn in to the curves


Pine glued and screwed to stations, heading to ends and waiting to be beveled


One end done


Center section doubled both sides, heading to the other end doublers are on the sides closest to the end for beveling, and will not change shape of the hull


Ad from 1911


Looks like we got the shape right, nice fine and hollow entry


Long shot from end back to centre


Form is carried to the ends, for full size cants and to ensure entry is kept fine


Transition from bow to centre with tumblehome kept


Sent for booklet, wonder if it will arrive....





Sunday, 21 September 2014

New (old) table saw - Finally!

For some time now we've been looking for a heavy, powerful cabinet style table saw, the kind that have been made for decades but are more rare today.  We were looking for a General 350, Delta Unisaw or similar. Content to buy an older unit and rebuild or refresh it, the search began. With new units now made offshore, and around $1800 and up we focused on resale units. Every condition was represented, the main hurdle being the electric motors. The majority of these saws saw commercial work, and 3 and 5 hp motors are common, however they are usually 3 phase motors. A replacement motor can run over well over $500 new, and a phase converter is similarly costly.
We were fortunate enough to find '40s or '50s Rockwell Unisaw, that had been repowered with a newer Delta 1.5 hp 220v motor, in dual voltage and single phase. Fence is on it, and may just be cleaned up and used, and it even had the riving knife and guard, though i doubt that will make it back on. It has the great looking art deco cast iron base as well. Next to tear it down, check the trunion and bearings, and blast and paint it before reassembly. Bye bye modern, light and underpowered units!


Into the trailer, its also waiting for a tongue extension and an paint job. Never enough time!


As found, a great unit. The motor dust cover is available as an injection molded impact plastic piece, already on order. 


An added  bonus was the 4" dust chute on the back of the cabinet, when the motor cover is in place the dust collector will extract the majority of the dust and chips. 


Nice art deco base, nameplates and door. Fence extensions were present as well, this will be a great unit for another 70+  years!


Not here yet, but his is where we're headed next. Like most things designed and built well, its a simple and strong machine


A nice correct restoration would yield this result, just missing the motor cover. These are available from a US firm that reproduces them in polycarbonate


We like this MUCH better!


This paint scheme really makes the art deco styling pop.


Now if only we could find a 1940s art deco base jointer to accompany the saw...



Thursday, 7 August 2014

18.5' Wilderness Guide by Island Falls Canoe


A new project, not seen in Ontario or many parts of Canada, Guide canoes are highly developed canoes that originated and are common in Maine, and are direct descendants of birchbark canoes. The 18.5' version built by Jerry Stelmok at http://www.islandfallscanoe.com/ is a great example of this style of boat, and built since the late '70s in his shop. We were lucky enough to find one of his earliest boats, confirmed by Jerry to be his at the WCHA assembly in the Adirondacks this summer. Needing a completed rebuild, it will perform beautifully paddling and tripping throughout the province. 


Guide equipped for sailing


Guide loaded for tripping


Newly finished


Shellac bottoms are popular on boats that are tripped hard


Yet another boat left upside down on the ground


Both ends needing a rebuild


Classic sheerline


Half ribs, popular in these boats


Characteristic carry thwart from Island Falls Canoe


Early seats done in woven cane, to be replaced


Copper patches from hard use


Fully biodegradeable!


Jerry with our boat, from one of his first runs of boats circa late 1970s