Showing posts with label fairing. Show all posts
Showing posts with label fairing. Show all posts

Sunday, 12 November 2017

Traveller form progress

Bands are off, ready to be faired. New steel has been sheared into strips, and new gunwale backers milled.


One of the problems to be corrected is that the bands dont lay flat, and the nail in the middle didnt help as they already were not tight
 

Hooking the bands under the bottom of the strip planking also was not tight enough to keep the bands tight to the form

 Besides the bands not being fit tight, the form is not faired smooth so the bands wont lay completely flat
 Growing pile of banding

Loose enough to get the aviation snips under


 Getting there

 Wrecking tools - no finesse here

 At the other end


 A few spots to repair

 Ready to be faired


Repairs, fair the form, new steel bands, gunwale backers and we can set the stems and rails and begin building.

Saturday, 5 September 2015

Chestnut Moonlight restoration, part one.

Time to start the Chestnut Moonlight we bought a while back, it needs an entire restoration but is a great hull with no lumps or cracked ribs. Outer gunwales were changed out for these extra deep ones crafted by a previous owner, along with a strip of fiberglass to bridge the gap between the canvas and boat. The canvas had been trimmed down no doubt due to rot, and extend its lifespan. The ends have the typical rot, and will be rebuilt. Originally green, then red, then finally blue. This one will be kept (for a while at least) as its a very slender 16' hull, at 32" wide and with the undercut heart decks. The seller stated they retrieved the boat from a cottage in Lac Megantic Que, where my family originated. Seems fitting to do it up right..



Original slanted decals, circa post-1956


Wide, tapered ribs and heart deck. 


Flaking interior finish


Gunwales,trimmed canvas and fiberglass strip


Bare hull, seats and thwarts to be removed


Typical end rots, will need rail and stem trips


Despite the drywall screws





Lots of help with  this one



Almost ready for stripping


Stems coming off, TONS of sealant and steel screws



Stembands were saved, to be cleaned up

Bites in rail from seat and thwart bolts


Nice original bronze carriage bolts. 4 wings under the head seat into the rails, reproductions made today lack this feature. 



Traditional weave, to be taken out  and redone. 






Rasp marks from fairing the hull, typical factory practice. 


Nice solid planking, hull will be faired after refinishing and repairs made, before canvassing.


Even got help with the cleanup


First results of stripping before the heat got to be too much and dried the goop too fast. 


Small amounts of varnish to be removed


Ash decks out, and all the steel screws


Ash stems, with serial number stamps, unusual for a Chestnut


Gunwale tips to be spliced


Most varnish off, one more pass and done.


Some vertical grain planking, some flat sawn 


One more pass with stripper and repairs, varnish and canvas.

Saturday, 21 March 2015

More Form Progress


One step close to a spring build, today the form top was closed in , holes drilled for strongback bolts and sanding  begun. Galvanized steel is sheared and ready to go on, and stems continue to dry on the form, soon to be split, beveled and mounted. After final sanding the bands go on, and a bending form needs to be built to steam bend the upturn in the gunwales. 



Top  closed in, final board on


Final fitting



Galvanized sheet metal sheared to 2.5"


4' abrasive belt, 6" wide and cut open


Final sanding begun


Handles fastened to belt for sanding




Form off of rolling stand and up higher for sanding


Smoothing out edges of strips


Rolled over to look at shape an trim station edges



Nice and fair




Backbone and doublers