Showing posts with label iron. Show all posts
Showing posts with label iron. Show all posts

Monday, 22 February 2016

Jointer done and working

Ah, satisfaction. One vintage machine rebuilt and running, 2 more to go. Next up is the late 40s Unisaw, followed by a late 50s General Bandsaw. Old iron really is the best, compared to the plastic and aluminum built today. 


Hubbel, American made 220v components. Eded up with a different switch with lockout, but used the rest including new wiring. 


Square D box with lockout. 1hp Leeson motor converted to 220v, drawing only 8 amps rather than 12 at 110v.


Taper sheaves, and v belt. At over $50, pieced belt wasnt used - for $8.99, a new vbelt is fine.


Done, first pass with new blades. No problems


Final paint touch ups, and its done. 


Ready for squaring up stock for thwarts, seats and whatever else needs truing up before the planer. 


General 4", 1/3 hp sold. Not used and too small for our work, but a great piece nonetheless as its built in Drummondville Que, and not an offshore piece.

Next is finishing the cruiser form, and a try at getting a boat off and in the water for mid July,  if not later in the summer. 

Not bad for starting with an ex -factory piece with a crappy jet pump motor cobbled together


Huge industrial power switch, now long gone. 

Sunday, 14 December 2014

Delta Jointer restoration project.

Everyone who works wood needs a jointer, for squaring wood and prepping it before it hits the thickness planer. As per usual these days, most of the best quality things were manufactured almost a generation ago. This is especially true with power tools, and jointers are no exception. A lot of the ones today arent so bad, and this long bed 6" is a decent machine, but with the sheet steel cabinet, noisy bearings and castings with lots of slag still left in its not very inspiring, so down the road it went.

Nice long beds, and enough power but without that kool vintage look to go with the rest of the shop. 


One of these 1940s-50s Delta models with the kool art deco base would be great one day, but with unrestored examples going for $500+, we landed a similar era machine with the open stand for a fraction of the price, and after restoration the performance will be the same. 


A nice Delta Milwaukee short bed unit showed up, with the original welded open base stand. The lengths of wood needing to be trued doesnt require long beds, and being more compact it wont take up a lot of room in the shop. Serial number starts with 64-, so machine was built in 1948. Not many tools made today will still be around 66 years later, nor able to be restored. 


Nice heavy, webbed fence, balanced pulley and heavy cast base. 


Some nice touches include the deco wing nuts to hold the beds after adjusting, and adjustment knobs. This machine came out of a steel company and still wears its brass inventory number tag, no doubt sold off in an asset auction or just taken out of the production area. Some research into the company will likely tell the tale. 


Tables still move nicely and are tight, and once stripped, cleaned and lubed will perform nicely. 


Open steel stand with double bent feet, with mitred welded corners on the top frame. 


An add on , this switch gives a clue as to the original industrial use this machine saw, as its a heavy duty with lockout capabilities. 


The motor likely gave up years ago, as this is a Simpsons Sears pump motor that has been repurposed to drive this unit. In the scrap heap now, it will get a new motor and pulleys geared to the correct speed. 



Now to dismantle, clean and strip, rebearing , paint and reassemle the entire unit. A nice warm up for the General bandsaw to follow....


Knocked down in less that half an hour, main body above.


Outfeed table and adjuster


Cutterhead, pulley and bearing retainers


Locknuts that hold tables in place after adjusting


Infeed table


Fence mount with lock and adjustment scale


Nice heavy cast iron fence. 


Some of the original grey colour. 


Front side bearing


Cap off, puller in place



Cutterhead, to be cleaned and polished 



Pulley side coming off. 


Bearing cup coming off


Remnants of mouse nest and bronze adjuster


Most useful tool of the day


An impact driver is indispensable for dismantling or assembling screws in metal equipment, whether steel or aluminum, especially if they are a regular slot head. Set for tightening or loosening, when struck with a hammer they turn during impact, keeping the driver from turning out of the head. The forerunner of todays impact driver screw guns.

Next is blast, prime and paint.  Need to source bearings, blades and a belt....

Sunday, 16 March 2014

If its wood, we'll work on it. A Dovetailed blanket box from the late 1800s.



With prices out of control on these 20+ years ago, boxes like this were out of reach and fetching unrealistic prices. With a slump in the market, they're back to realistic prices. Made of pine, this one has nice details, great dovetails, and hand made hinges. 


Besides needing to find a key to fit the iron lock, it also needs several repairs and a total strip and refinish. The last person to work on it has done the typical refinish consisting of several coats of glossy finish, and some poor repair work.  Once back to its original glory, it will be wrapped up and given away later in the year.  




An excellent source for many hard to find items, and reproductions of many rare and different pieces of hardware
http://www.leevalley.com/en/home/OnlineCatalog.aspx?id=e8fdc23c

Lid stripped, starting on box.


Chemical stripping only, no sanding. Few small repairs and screw holes to fill and re-drill, for original cast hinges. Tung oil to follow stripping before finishing.

Progress as we start up on this after a break. Lower trim all to come off for refinishing and repairs


Porcupine corners. Yikes, lots of nails


Corner repair, old split with decades of gunk in it. 


Thick bottom nailed on, needs a few more to secure it for another 100 years.




OLD nails. 




Original pencil lines for 45 corners. Knot in stock hidden on back side. Bottom and back all display lots of knots as clear lumber used on sides and top.


Trim wrestled off. 


16/30 varnish coming along. 

Lee Valley, source for all things kool and obscure, supplied the new (old) square nails, $8/lb. Reassembly will be authentic.


Trim/legs repaired and stripped


Last to strip, the back, and main box is done


Drilling out old dowels on bottom


All stripped and light sanded, ready for tung oil.


First puddle, the most satisfying part of restoration projects


Inside of bottom cleaned up, ready to be attached. 




Box sanded ready for oil


Nice, old growth sides, over 22 inches wide and clear. Imagine the tree that yielded the material


Oil


All oiled up




Lid oiled and back on for show


Whats left:  dowel and fill old screw holes and re-drill, fasten handles and legs, attach lid hinges, and finish coats of oil. And a chain for the lid so it cant go over any more.

Bottom pegged, another coat of oil and lid has been paste waxed


Trim ready and feet ready to go back on, past the half way mark!


Back together

 

Left to do: attach lid with original cast iron hinges and fit lock and escutcheon plate


Oiled and waxed


Repairs done, ready to go